HI Guys & Girls
Without prejudice
Well, just had another GPF report sent to me with the usual no soot values, oil ash measured at 100%, engine light on, DTC code P242F, and the differential pressure sensor reading at 4.65 hPa.
The Dealer says the car needs a new GPF filter because its blocked with Ash, and the cost to replace is 9K.
How many GPF reports showing this info, is it going to take Porsche and their Dealers to except that these filters are not blocked with Ash. If they carried out a simple back pressure check on the input sensor pipe to the sensor with a manometer this would show them that no pressure is present and it would check the sensors reading thats sent to the ECU.
Over this last week we have managed to get some testing information from two Porsche independent garages and one customer.
We asked these guys to specifically check the function of the differential pressure sensors.
The checks involved checking the sensor reading with ignition on, engine not running, and then a further checks with engine running.
They all found that when the ignition was on, engine not running, none of the cars showed a value around zero, pressure is created when the engine is running.
They then started the car and recorded the reading, they then switched off the engine, then switched on the ignition, and found the readings very similar to the running readings.
One of our techs couldn't believe what he was seeing, so he removed both pipes to the sensor and made sure they were clear, which they were.
He repeated the test and he had the same readings, with ignition on, engine not running a pressure value was found.
I mentioned on a previous post about a static offset function I found that was mentioned in the algorithm information from the Porsche Patent document.
Enclose below some information I found after I sent Google this search text.
How crucial is the static offset function in a differential pressure sensor regarding the ash loading prediction of a gpf filter.
This is what came back.
The static offset function in a differential pressure (DP) sensor is
crucial for the accurate prediction of ash loading in a gasoline particulate filter (GPF), as it directly affects the baseline pressure measurement. A correct offset ensures that the pressure readings used for load estimation are accurate and reliable.
Importance of the Static Offset Function
- Establishes the True Zero Point: When a vehicle is stationary and the engine is off, the differential pressure across a clean GPF should ideally be zero. However, physical properties of the sensor, temperature changes, and electronic tolerances can cause a "technically induced zero offset". The static offset function provides a correction value to account for this inherent error, ensuring the actual baseline reading is correct.
- Ensures Accurate Soot Load Estimation: Ash accumulation permanently increases the filter's baseline pressure drop over time, a phenomenon that needs to be tracked and compensated for. Without a properly calibrated zero offset, the system cannot accurately distinguish between the pressure drop caused by temporary soot accumulation (which can be regenerated) and the permanent restriction from ash.
- Prevents Misdiagnosis and Damage:
- Overestimation of Load: An incorrect positive offset could lead the engine control unit (ECU) to believe the filter is heavily loaded when it is not, resulting in unnecessary and potentially frequent regeneration attempts, which wastes fuel and increases system wear.
- Underestimation of Load: A negative offset could lead to the underestimation of soot and ash levels, causing regeneration processes to not be initiated on time. This can result in excessive back pressure, potentially leading to a completely clogged filter that cannot be regenerated and could cause severe damage to the turbocharger and engine.
- Maintains Long-Term Accuracy: As the GPF ages and accumulates ash over its lifetime, the pressure drop characteristics change. The ability to perform a static offset correction (zeroing) during maintenance or as part of the vehicle's diagnostic strategy helps to maintain the accuracy of the pressure-based ash and soot estimation model over the vehicle's entire lifespan.
In short, maintaining a correct static offset is fundamental for reliable and effective GPF monitoring, ensuring proper regeneration strategies and preventing costly component failures.
I believe that this offset control is not correct on these cars, because we are not seeing a zero reading with ignition on, engine off, and every one of our cars, show very little differential pressure when the Ash value is 100%, no soot present.
Also the fact we cannot carry out an adaption on these sensors make this situation even worse.
To back this up, one of our techs replaced the differential pressure sensor and the readings stayed the same and he couldn't do anything about it.
And to make matters worse I believe these sensors have been superseded, but they again, cannot be adapted when replaced.
Why Adaptation is Necessary
The adaptation/recalibration process is crucial because it sets the new sensor's "zero" or baseline value for the ECU, which then uses this as a reference point to accurately measure the soot accumulation in the GPF. Without this reset, the ECU might still operate based on the old sensor's values or a factory default, leading to incorrect calculations of the filter's saturation level and mistimed regeneration attempts.
For this reason, after installation, the new sensor must be programmed into the vehicle's ECU using a professional diagnostic tool.
It would be great if Porsche Technical in Reading could work with us on this problem, afterall we have spent considerable time and effort to get to this position, and this fault needs fixing before anymore owners loose faith in the Dealer network and Porsche, and these cars are sold into trade without any chance of being fixed correctly by the manufacturer.
Dave